Material shredding range:

Industrial solid waste scraps: leather, fabric, sponge, non-woven fabric, injection molded parts, etc

Plastic recycling materials: nozzle materials, plastic films/bags, plastic pipes, injection molding materials, extruded materials, etc

Metal products: aluminum cans, copper core aluminum core wires and cables, copper aluminum heat sinks and other copper aluminum products; Document paper, packaging paper, cardboard, etc

Waste paper: cardboard boxes, office paper, discarded books, etc

Waste wood: waste wooden pallets, wood scraps, etc

Waste rubber: rubber processing scraps, sealing strips, etc

The vertical single axis shredder is equipped with a bidirectional arc-shaped material pressing system. After the material enters the feeding hopper, the lower hydraulic pusher pushes it to the rotating blade shaft. The moving blade on the blade shaft and the fixed blade on the box form tearing, squeezing, and shearing crushing effects. The upper pressure feeder presses down the splashing material and forms a fully sealed space together with the lower pressure feeder. The material cannot escape and is closer to the blade shaft. It is crushed into small pieces and discharged through a sieve, and the particle size of the shredded material is uniform and consistent.

The aperture of the sieve and the arrangement of the moving knife can be customized according to the material characteristics and particle size requirements after crushing to achieve satisfactory crushing effect.

Advantages and Characteristics

1. The single axis shredder adopts a low-speed and high torque design, driven by a high torque reducer, with strong crushing capacity, high efficiency and energy saving

2. The material of the cutting tool is special alloy steel, which has high strength, good toughness, hardness and wear resistance. Different materials of steel are selected according to the characteristics of different materials.

3. Specially designed cutting tools can be used interchangeably with two octagonal sides, with simple disassembly and assembly, extending the tool's service life, and lower tool usage and maintenance costs.

4. The knife roller adopts a dense arrangement design, and H-type, V-type, M-type, S-type and other guide rollers are selected according to the material characteristics to improve the crushing efficiency.

The H-type universal cutter roller adopts a tight and arranged S-shaped or V-shaped design. The cutter holder and tool are fixed on the spindle by screw inspection, with a detachable design to ensure spindle dynamic balance, low vibration, low noise, and high efficiency.

M-type wear-resistant and hard material knife roller surface is welded with wear-resistant layer. The knife holder is divided into detachable and welded types, mainly used for processing agricultural film, PET bottles, woven bags, cans, household waste, pipes, fabrics, rubber blocks, medical waste, etc.

The surface of the V-shaped high-efficiency knife roller is processed into a spiral groove, with high wear resistance and tightly arranged knife seats. It is suitable for processing hard plastics, paper, wood, textiles, straw, hollow barrels, etc. with high output and efficiency.

5. Adopting a flat push hydraulic feeding system, automatic feeding, the machine has a larger internal space to accommodate more materials.

Multiple types and specifications of sieves are available for selection. The sieve aperture can be selected from 16-100mm. According to the material, the sieve hole shape includes various forms such as circular, hexagonal, Z-shaped, S-shaped, H-shaped, etc. The screen mesh is easy to disassemble, clean, and replace.

6. Multiple intelligent shredding modes, according to the stacking density and feeding method of different material characteristics, the knife roller and pushing system can adopt different coordination modes to improve efficiency.

7. The shredder is equipped with various safety operation protection designs, including machine overload protection, electrical overload protection, automatic belt adjustment function, and knife roller anti winding protection.  

8. Detachable tool holder design, limited by positioning pins on both sides of the spindle groove during installation, coupled with high-strength bolts for high positioning accuracy and strong load-bearing capacity. Quick tool replacement for easy maintenance.

9. Detachable tool holder design, limited by positioning pins on both sides of the spindle groove during installation, coupled with high-strength bolts for high positioning accuracy and strong load-bearing capacity. Quick tool replacement for easy maintenance.

10. Equipped with a buffering and vibration reduction system, when the shredder crushes hard materials, the instantaneous impact load of the knife roller is large. To prevent tool damage and protect the bearings, the single axis shredder of Huanchuang Technology is designed with a flexible buffering support system and a limit switch. When the blade shaft jumps too much, the shredder will automatically reverse or stop.

11. Equipped with an automatic belt tensioning system. The motor is installed on the automatic adjustment seat and can automatically adjust the belt tension according to the preset tension value. No human operation is required. If there is hard material or blockage during the crushing process, the adjustment seat will automatically rotate in reverse to loosen the belt, and the motor will reverse to discharge the waste or excess material, which can effectively protect the cutting tool and belt from damage.

12. The intelligent hydraulic system adopts servo motor+quantitative pump control. Compared with traditional molding machines and variable displacement piston pumps, it can save at least 40% energy.

The system adopts flow command control and automatically judges pressure and flow rate through set values. No program control is required.

13. The heavy-duty single axis shredder is equipped with a hydraulic coupling, which transmits power through changes in liquid kinetic energy and can respond to changes in crushing resistance in a timely manner, enabling the shredder to automatically and smoothly output maximum crushing torque. When the crushing resistance is too high, the hydraulic coupling system will automatically decelerate to increase torque and ensure stable operation of the machine. The pump impeller and turbine are connected flexibly, which is impact resistant, suitable for heavy load conditions, and improves the service life of the entire machine.

The automatic reverse system automatically switches the rotor direction when the motor is overloaded or the material is blocked, effectively resolving the risk of material jamming.

14. Equipped with a PLC intelligent control system, it can achieve intelligent functions such as remote control, operation monitoring, automatic reverse, automatic abnormal alarm, remote fault diagnosis, production data recording, overload protection, etc.

15. Equipped with maintenance doors for easy replacement of cutting tools and screens. And it can quickly clear materials. During maintenance, there is no need for any lifting equipment or manual entry into the chassis or removal of the feeding hopper.

16. The bracket is designed with automatic closure, supported by a hydraulic system. When repairing or replacing the screen, it can be automatically opened and closed by a nearby rotary switch. The positioning of the screen inside the bracket adopts a bolt free insertion design, which is convenient and fast.

17. The chassis is equipped with a unique spindle installation positioning device and a central inclined material distribution component, ensuring that all incoming materials are stacked in the middle without the need for any pushing device. It can achieve automatic and uniform feeding of each chip cutter roller, and the distance between the moving blade and the screen is consistent, which can reduce material return, lower spindle friction, and increase production. The inner side of the chassis is embedded with a detachable wear-resistant plate to protect the main structure from wear and tear.

Compared with traditional shredders of horizontal pushing type, this shredder has a smaller footprint, compact structure, and a closed crushing chamber to avoid material splashing.

19. Equipped with a bidirectional strong swing hydraulic pusher, it can press materials in both directions, greatly improving crushing efficiency.