Pipeline wastewater grinder

HCP


The pipeline grinder is used to crush various types of garbage in rainwater/sewage, break the garbage into fragments, prevent garbage from blocking the water pump.

The pipeline wastewater grinder includes two sets of independent cutter shafts in the cutting area, which can be installed on pipeline of various diameters and is suitable for crushing garbage in urban sewage pipeline networks. 

The particle size after crushing is 8mm*12mm. The pipeline wastewater grinder adopts an integrated design, making installation and maintenance simple and convenient.

Product highlights

HIGHLIGHTS

Working principle

1. wastewater carrying solid particles is passed through the wastewater grinder;

2. Solid particles in sewage are crushed into sufficiently fine particles through the crushing zone;

3. Small particles flow downstream with the wastewater, no longer posing a threat to pump.


Construction materials

1. Motor

Specially designed motor with multiple power options;

Submersible motor, suitable for special working conditions of submerged equipment on water surface;

2. Reducer

Planetary gear reducer with strong resistance to load and impact;

3. Blade and gasket

Imported heat treated alloy steel from the United States, with a uniformly hardened surface and a hardness of not less than 45~50HRC;

4. Axis

Imported heat treated hexagonal alloy steel from the United States;

5. Shell base

Ductile iron, wear-resistant and corrosion-resistant;


Mechanical advantages

1. Easy and flexible installation

Suitable for most existing pipelines without the need for modification;

2. Tungsten carbide mechanical seal

High pressure resistance, up to 6.3kg/cm2;

No need to clean, no need to adjust the packing gland;

Hard and wear-resistant, suitable for sewage environments, reliable and durable;

3. Dual axis shear design

Stronger crushing ability, suitable for more types of solid particles than single axis crushers;

Two opposite rotating axes cause particles to be crushed between the two axes;

4. Blade selection

Design various tooth profiles according to customer needs to adapt to various special situations

5. Titanium plated blades and washers are optional

More wear-resistant than ordinary blades, and with the same usage environment, the service life is longer than ordinary blades

6. Anti blocking automatic reversal

When the garbage is too large or too much to be completely crushed at once, the machine's blade axis automatically reverses and spits out the garbage, and then crushes it again

The automatic reversal time and frequency can be freely set

7. Equipped with a quick installation system

Quickly install the system for easy installation and maintenance;

Specialized installation bracket and base, capable of wall mounted installation, channel mounted installation, etc;

8. High flow guide plate design

Increase overcurrent and reduce head loss; Simultaneously guide the garbage into the crushing chamber

9. Low base design

Ensure that the machine can still crush garbage to the maximum extent even at low flow rates

10. Use stainless steel shaftless drum (only applicable to channel single drum or double drum models)

Stainless steel material, rust resistant, suitable for sewage environment;

The drum is designed with no shaft and spiral winding, which can effectively reduce garbage entanglement or blockage;


Control Cabinet Features &Advantages

1.PLC Control Cabinet with Siemens touch panel, real time monitoring loading.

2.Remote control: MODBUS Communication standard interface .

3.Multi functions Setting: running time ,reverse time,current,start time,close time,etc.

4.Automatic Reversal Function, time and times setting of reversal.

5.Protection:Leakage,over capacity,overheating, short out and lack of phase protection functions.

6.Main parts with international well-known brand:ABB,Schneider,Siemens,etc.


Technical parameter

PARAMETERS


Model

Flow rate
(m3/h)

Dimensions(mm)

Installation dimensions (mm)

Pipe diameter
mm)

Power
(kw)

Weight
kg)

A

B

c

D

F

H

I

J

HCP-90

90

1180

560

476

325

220

180

8

18

100

2.2

198

HCP-140

140

1220

560

516

325

285

240

8

22

150

2.2

212

HCP-185

185

1260

600

557

342

340

295

12

22

200

2.2

235

HCP-230

230

1319

600

597

405

395

350

12

22

250

4

278

HCP-275

275

1416

600

694

460

445

400

12

22

300

4

296